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Senior Controls Engineer

Electra
CompanyElectra
CategoryEngineering
LocationBoulder
RemoteOn-site (inferred)
EmploymentNot stated
LevelSenior
SalaryNot stated by the employer
Posted11 Jun 2026
Last verified30 Jul 2026
SourceEmployer career page (greenhouse)
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Description
Who we are:    Electra is  reinventing ironmaking from the ground up   with  a breakthrough  electrochemical technology that produces  high purity  clean iron and critical co - minerals. With two operating pilots in Boulder  and  a new demonstration facility  underway  in Jefferson County,  we’re  on track to reach commercial scale by the end of the decade. Backed by over $300 million and strategic partnerships with global leaders across mining, steel, and big tech, momentum is on our side .    Recognized by Fast Company as a Most Innovative Company and a Next Big Thing in Tech, and named one of TIME’s 100 Climate Leaders,  we’re  building a company shaping the future of industry.  If  y ou’re   looking to make an impact and join a team  t hat’s   driven, focused, and scaling, we want to hear from you. What you will do:   As a Senior Controls Engineer, you will focus on designing and building data acquisition and process control systems for chemical processing. These systems will integrate instrumentation, controls, plumbing, fluid power, and solids handling to enable novel electromechanical and metallurgical processes for clean iron production.      Responsibilities include: Design, develop, and maintain electrical, instrumentation, and control (EIC) systems for iron-production processes from concept through detailed design, fabrication, commissioning, and handover Own the full lifecycle of control system design, including P&IDs, I/O lists, control narratives, instrumentation specifications, electrical schematics, panel layouts, and network architectures   Ensure all control systems are efficient, reliable, safe, compliant with applicable codes/standards (e.g., NEC, ISA, IEC), and aligned with site EHS requirements Collaborate cross-functionally with process engineering, mechanical systems, operations, and R&D teams to define system requirements and control strategies   Lead integration efforts for   new and existing equipment, including PLC/HMI/SCADA system architecture and control strategies    Oversee and perform installation, configuration, commissioning, and site acceptance testing (SAT) of control systems   Conduct system testing, tuning, loop checks, and validation to ensure optimal and stable process performance Identify opportunities for process optimization, advanced control, alarm management, and system reliability improvements Program and troubleshoot Siemens S7 PLCs (TIA Portal), Ignition HMI & SCADA, and associated communication networks   Develop, maintain, and review electrical design packages in SolidWorks Electrical, including control panel designs, wiring diagrams, and bill of materials   Specify and source instrumentation and electrical equipment (sensors, transmitters, motors, drives, MCC components, etc.) to meet process and project requirements    Autonomously lead engineering projects or small multi-disciplinary teams, including scheduling, budgeting, technical decision-making, and vendor management    Troubleshoot complex electromechanical systems, perform root cause analysis, and execute corrective/preventive actions Apply industry-standard safety analysis methodologies such as FMEA, PHA, and HAZOP to effectively manage risks Develop and maintain engineering documentation, including control narratives, cause-and-effect matrices, test plans, operating procedures, and safety protocols    Read, understand, and comply with all workplace health and safety policies, safe work practices, and company policies and procedures   Perform other duties as assigned by supervisor in a rapidly evolving startup
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