Packaging Engineer, Logistics
CHAOS Industries
| Company | CHAOS Industries |
| Category | Engineering |
| Location | El Segundo |
| Remote | On-site (inferred) |
| Employment | Not stated |
| Level | Not stated |
| Salary | Not stated by the employer |
| Posted | 16 Jun 2026 |
| Last verified | 31 Jul 2026 |
| Source | Employer career page (greenhouse) |
Description
CHAOS Industries is redefining modern defense with a multi-product portfolio that gives the ultimate advantage—domain dominance. The company's products are powered by Coherent Distributed Networks (CDN™), empowering warfighters, commercial air operators, and border protection teams to act faster, adapt rapidly, and stay ahead of evolving threats.
CHAOS Industries was founded in 2022 and has raised a total of $1 billion in funding from leading investors, including 8VC, Accel, and Valor Equity Partners. The company is headquartered in Los Angeles, with offices in Washington, D.C., San Francisco, San Diego, Seattle, and London. For more information, please visit www.chaosinc.com .
Role Overview:
Serve as the Packaging Engineering authority for outbound logistics of hardware, ranging from sensitive electronics and RF systems to bulk material
Architect scalable packaging systems in support of a full-rate production environment
Consider product fragility and logistics conditions and produce robust, repeatable packaging designs.
Support make vs buy packaging trades. Coordinate with suppliers to procure pre-fab shipping material or produce custom solutions at rate
Ensure packaging solutions support high-rate pack-out, low variability, and field performance
Own packaging system readiness for production ramp (LRIP → FRP)
Balance protection, cost, and operational efficiency in all packaging decisions
Responsibilities:
Production System Architecture
Work closely with Hardware Design and Graphic Design to develop packaging concepts and production-ready designs for RF systems and electronics assemblies
Design optimal packaging systems including:
Cushioning strategy (foam systems, isolation approaches)
ESD-safe material selection and integration
Protective cases, crates, and transport fixtures
Restraint and retention features for sensitive hardware
Define packaging configurations for multiple shipping modes (parcel, LTL, air, freight)
Ensure packaging solutions are modular, repeatable, and scalable at rate
Requirements Translation & Product Protection
Translate product characteristics into packaging requirements:
Mass properties, CG, fragility points
Connector exposure and handling risks
ESD sensitivity
Define protection strategies against:
Shock and drop events
Vibration during transit
Compression and stacking loads
Partner with hardware engineering to align on practical protection thresholds vs. theoretical limits
Ensure packaging designs reflect real-world handling variability , not idealized conditions
High-Rate Pack-Out & Product Integration
Design packaging systems for high-throughput manufacturing environments
Optimize pack-out for:
Takt time and line flow
Minimal touch time and handling steps
Error-proofing (poka-yoke) and correct orientation
Repeatability across operators and shifts
Develop pack-out strategies including:
Kitting and material staging
Standard work and visual instructions
Ensure packaging does not introduce rate constraints or production bottlenecks
Support transition from prototype builds to full-rate production without redesign
Minimum Requirements:
Bachelor’s degree in Mechanical Engineering, Packaging Engineering, Industrial Engineering, or related STEM field
4–8+ years of experience in packaging design for electronics, RF systems, or sensitive hardware
Demonstrated experience delivering custom packaging solutions from concept through production
Strong understanding of:
Packaging materials (foam systems, corrugate, plastics, cases
Real-world shipping and handling conditions
High-rate production and pack-out environments
Proficiency with CAD tools (SolidWorks or equivalent) and PDM/PLM systems
Experience integrating packaging into manufacturing and logistics workflows
Preferred Requ
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